Alcohol Production with Non-cooking & non-saccharification technology
Non-cooking and non-saccharification technology is that the raw material do not need to be cooked and saccharified in fermentation section.The raw materials such as corn are crushed into required granularity or made into powdery paste, add water (at a certain temperature) directly, and then add yeast for fermentation.
The biggest merit of this process is high ethanol yield. No cooking process, so the loss of fermentable sugar caused by cooking is reduced. The ethanol yield is 5%~10% higher than that of the traditional cooking process, the yield differs according todifferent raw materials. The production process is easier to operate and is more stable. This reduces the production cost and construction investment, simplifies the production process and improves the comprehensive benefit. According to experiments and practices, it has been proved that:
1. This process can save a lot of steam(about 35%), also can save much cooling water and mixing water.
2. This process donât need cooking and saccharification process. So in construction of a new plant, there is no need to build cooking, saccharifying and their supporting equipments. It can greatly save the investment in equipment and infrastructure.
3. Without cooking section, the colour of DDGS produced from vinasse is lighter and is more attractive than before. So the sales status and economic benefit will be better.
4. Electricity consumption can be reduced by 20%, and the overall labor intensity can be reduced by 40%.
Our Company is a high & new technology enterprise. It is founded by the professors, advisors, experts of Shandong Light Industry University & Shandong Fermentation Design Institute and a group of senior engineers. They are experienced in the fields of alcohol and CO2. The workshop occupies 50,000 M2. The company is located in the beautiful springs city Jinan, which is the political, economic and cultural center of Shandong province.
Since 1995, Keyu Company has undertaken the design, construction and provided technical services for many distilleries, ethanol manufactories and chemical factories in China.
Keyu company undertook the design, equipment manufacture and technical service for a 100,000T/Y fine quality edible alcohol project, 15,000T/Y acetic acid project, 10,000T/Y CO2 project and alcohol waste water treatment project in Pakistan. We have successful completed 60,000 T/Y fuel ethanol project and 30,000 T/Y protein feed (DDG) project in Russia. We also design and construct the superfine alcohol and related projects for American customer. The excellent quality and service were highly commended by the foreign clients.
Keyu Company always based on the âserve the customers sincerelyâ to undertake the following projects both in domestic and overseas.
A. Undertake the overall design, construction or technical reformation work for 3,000-500,000T/Y fine-quality alcohols (GB10343-2008).
B. Undertake the construction work of 1,500-300,000T/Y absolute ethanol (Molecular sieve bed method).
C. Design and provide equipment for reclaiming & producing fine-quality food grade CO2 for distilleries/ ethanol plant. Standard of GB10621-2006 had been reached.
D. Supply complete technology (advanced technology in the world) and construction service to produce granuleprotein feed (DDGS) for the distilleries / ethanol plant that use corn and wheat as material.
E. Provide the "zero vinasse discharging" technique, which is an advanced technology in China.
F. Provide the technology and equipment for distilleries / ethanol plant to treat vinasses liquid thoroughly, enable the drained wastewater to meet the âIntegrated Wastewater Discharge Standardâ (GB18918-2002).
G. Design and manufacture equipment for water saving projects, and decrease the water consumption to 20m3 for producing one ton alcohol.
H. Manufacture the special equipment for light industry and chemical industry
Our company not only supplies the high-new technology and high quality equipment but also provide the excellent after-sales service. Technical training and whole-life technical service will be provided after completing the project as well.
Our mission is to build customer satisfaction with our top-ranking technology, top-ranking equipment, top-ranking credit standing and top-ranking service.